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多域特征融合的旋转机械故障诊断
电子技术应用
赵俊垒,郑秀华,赵作魏,张荣,陈亮宴
国家能源集团国源电力有限公司内蒙古分公司
摘要: 针对旋转机械在复杂工况、变转速及多故障类别条件下声学信号易受噪声干扰且特征提取困难的问题,提出一种基于多域特征融合与XGBoost分类器的轴承故障音频诊断方法。以BJTU-RAO Bogie数据集和渥太华大学电机故障数据集中的多工况轴承音频信号为研究对象,从原始信号中提取时域、频域及梅尔频率倒谱系数(MFCC)特征。通过观察XGBoost特征重要性排序、Shapley值分析与特征相关性热力图,筛选出高贡献度、低冗余度的核心特征集,以降低模型复杂度并增强可解释性,同时结合多域声学特征融合与特征重要性分析,实现旋转机械声学信号的高效诊断。实验结果显示,该方法在BJTU-RAO数据集各工况下的加权平均准确率与召回率均超过96%;在渥太华大学数据集中,恒速条件下准确率超过98%,变速条件下仍保持在83%以上。这表明所提方法在多工况、多故障条件下的高精度、强鲁棒性及良好泛化能力,对工业现场强噪声背景下的在线监测具有广泛的应用价值。
中图分类号:TP183 文献标志码:A DOI: 10.16157/j.issn.0258-7998.267857
中文引用格式: 赵俊垒,郑秀华,赵作魏,等. 多域特征融合的旋转机械故障诊断[J]. 电子技术应用,2026,52(9):61-66.
英文引用格式: Zhao Junlei,Zheng Xiuhu,Zhao Zuowei,et al. Multi-domain feature fusion for fault diagnosis of rotating machinery[J]. Application of Electronic Technique,2026,52(9):61-66.
Multi-domain feature fusion for fault diagnosis of rotating machinery
Zhao Junlei,Zheng Xiuhu,Zhao Zuowei,Zhang Rong,Chen Liangyan
Guoyuan Power, National Energy Group Co., Ltd.
Abstract: To address the challenges of noise interference and feature extraction difficulty for rotating machinery acoustic signals under complex working conditions, variable speeds, and multiple fault types, this paper proposes a bearing fault diagnosis method based on multi-domain feature fusion and the XGBoost classifier. Utilizing multi-condition bearing audio signals from the BJTU-RAO Bogie dataset and the University of Ottawa motor fault dataset, time-domain, frequency-domain, and Mel-frequency cepstral coefficients (MFCC) features are extracted from the raw signals. A core feature set characterized by high contribution and low redundancy is selected by integrating XGBoost feature importance ranking, Shapley additive explanations value analysis, and feature correlation heatmaps, thereby reducing model complexity and enhancing interpretability. During the classification phase, the strong generalization capability of XGBoost is leveraged for fault identification under multiple working conditions. Experimental results demonstrate that the proposed method achieves weighted average accuracy and recall rates exceeding 96% across all conditions in the BJTU-RAO dataset. In the University of Ottawa dataset, it achieves accuracy over 98% under constant-speed conditions and maintains above 83% under variable-speed conditions. These findings validate the high accuracy, robustness, and generalization performance of the method in multi-condition and multi-fault scenarios. The innovative integration of multi-domain acoustic feature fusion with feature importance analysis enables efficient diagnosis of rotating machinery acoustic signals, offering significant potential for online monitoring in noisy industrial environments.
Key words : fault diagnosis of rotating machinery;audio signal processing;Mel-frequency cepstral coefficients;multi-domain feature fusion

引言

旋转机械是现代工业体系的核心动力设备,广泛应用于能源电力、轨道交通、航空航天和高端制造等领域,其健康状态直接影响生产连续性、设备寿命及人员财产安全,早期精准故障识别与实时状态预测是设备健康管理的关键任务[1]。现有诊断方法多依赖振动信号或电机电流信号分析。振动信号虽能反映机械动力学状态,但采集需接触式传感器,被电磁噪声与负载波动掩盖。相比之下,音频信号具备非接触采集、部署灵活、成本低和信息丰富等优势,尤其适用于振动传感器难以安装或电流特征不明显的场景[2]。工业现场的音频诊断面临显著挑战,强背景噪声干扰、变速变负载导致信号非平稳与多源耦合、多类别故障并存增加特征可分性难度[3]。单一域特征提取方法难以全面、鲁棒地表征故障特征[4]。多域特征融合可综合利用时域、频域和时频域特征,将时域统计特征、频域特征与梅尔频率倒谱系数(Mel-Frequency Cepstral Coefficients, MFCC)融合,构建判别力更强的高维特征空间,提升复杂信号表征能力[5-7]。高维特征虽信息丰富,但易出现冗余和维度灾难,增加模型复杂度并降低泛化能力[8-10]。

为此,本文引入极端梯度提升(XGBoost)算法,利用其非线性建模和特征重要性评估能力,结合Shapley值分析与特征热力图,精确量化特征贡献度与相关性,从而筛选出高贡献、低冗余特征子集,提升效率与可解释性。为验证方法性能,选取BJTU-RAO Bogie轴承故障数据集和渥太华大学电机故障数据集进行实验,两者涵盖转速变化、负载波动、多故障并存及强噪声等复杂工况。该方法在多工况、变转速、多故障条件下均取得优异精度与鲁棒性,显著优于传统方法,为工业现场旋转机械声学故障在线监测提供了可行方案。


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作者信息:

赵俊垒,郑秀华,赵作魏,张荣,陈亮宴

(国家能源集团国源电力有限公司内蒙古分公司,内蒙古 呼和浩特 010000)

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