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基于双轴激光扫描的煤仓物位深度检测系统
电子技术应用
李大威1,李亚宁2,张恩华1,张丽军2,李亚帅2
1.中北大学 电气与控制工程学院,山西 太原030051;2.山西戴德测控技术股份有限公司
摘要: 为了准确测量煤仓物位的深度信息,避免物位过高或过低对输煤过程造成影响,提出了一种基于双轴激光扫描的煤仓物位深度检测系统。系统采用双轴振镜结构实现大视场扫描,完成物位面任意位置的激光测距。搭建了符合双轴振镜与激光测距的同步光路结构,设计了调焦模块用于光束整形。在动态调焦测试中,对2 m~5 m范围内的光斑变化进行了测试,光斑直径均小于0.5 mm,符合聚焦照射待测物面的设计要求。物面深度实验中,分别测试了距离为2 m和5 m的物面高度,测试偏转角介于0°~20°之间。实验结果显示,两个测试条件下,最大误差为23 mm,物位上下限的测试结果的误差均小于0.5%以内。该双轴激光扫描系统精度高、视场大,且具备在线实时测试的能力,在煤仓物位检测领域具有较高的实用价值。
中图分类号:TD679 文献标志码:A DOI: 10.16157/j.issn.0258-7998.256599
中文引用格式: 李大威,李亚宁,张恩华,等. 基于双轴激光扫描的煤仓物位深度检测系统[J]. 电子技术应用,2025,51(12):126-130.
英文引用格式: Li Dawei,Li Yaning,Zhang Enhua,et al. Coal bunker level depth detection system based on dual axis laser scanning[J]. Application of Electronic Technique,2025,51(12):126-130.
Coal bunker level depth detection system based on dual axis laser scanning
Li Dawei1,Li Yaning2,Zhang Enhua1,Zhang Lijun2,Li Yashuai2
1.School of Electrical and Control Engineering, North University of China;2.Shanxi Dedicated Measurement Control Co.,Ltd.
Abstract: To accurately measure the depth information of coal bunker level and avoid the impact of high or low level on coal transportation process, a coal bunker level depth detection system based on dual axis laser scanning is proposed. The system adopts a dual axis galvanometer structure to achieve wide field scanning and complete laser ranging at any position on the object surface. We have built a synchronous optical path structure that conforms to the dual axis galvanometer and laser ranging, and designed a focusing module for beam shaping. In the dynamic focusing test, the variation of the light spot within the range of 2 m~5 m was tested, and the diameter of the light spot was all less than 0.5 mm, which meets the design requirements for focusing and illuminating the test object surface. In the depth experiment of the object surface, the height of the object surface was tested at distances of 2 m and 5 m, and the measured deflection angle was between 0°~ 20°. The experimental results show that under two testing conditions, the maximum error is 23 mm, and the error of the test results for the upper and lower limits of the material level is less than 0.5%. The dual axis laser scanning system has high accuracy, a large field of view, and the ability for online real-time testing, which has high practical value in the field of coal bunker level detection.
Key words : dual axis laser scanning;coal bunker level;depth measurement;dynamic focusing

引言

煤仓是煤矿中重要的储存设备[1],煤仓中煤的深度位置必须设置在合理区间。如果煤仓中物位太高,存在溢料风险,不仅会影响生产效率,还对煤仓周围有安全隐患。而物位太低时,从仓顶到仓底的高度差太大,掉落的煤炭容易造成仓体损坏。所以,煤仓的物位深度实时监测具有重要意义。

煤仓物位的自动深度测试方法主要有:电容传感法、雷达测距法、光学成像法和激光扫描法[2-6]。电容传感法将传感器与煤层接触形成等效电容。宗伟林等人[7]采用定点小电容实现了煤粉粉位的检测,虽大幅提升了测试稳定性,但不能在输煤过程中测试,影响工作效率。雷达测距法是利用雷达发射无线电波测试仓顶到煤层表面的距离,从而判断物料高度。杨雪等人[8]采用26 GHz高频雷达对煤位数据实时监测。该方法具备非接触快速测量的优点,但微波雷达是范围测试,难以获得整体物位的分布情况。光学成像法通过拍照获取测试区域物料的分布特性,可实现整体物位分布情况。赵睿等人[9]通过图像二值化配合双目结构,煤位最大误差率小于1.8%。徐慧琼等人[10]通过FPGA与CCD获取煤位数据,检测误差优于5%。但基于图像的处理方法受环境光影响明显。激光扫描法是利用线激光器作为光源,对煤仓煤位进行扫描,测距计算物位高度的方法。孙继平等人[11-12]采用激光三角法测量物位深度,深度识别精度优于0.6 m。张卫等人[13]将激光物位检测用于颚式破碎机,实现了全自动物料检测,测距精度优于50 cm。

综上所述,激光雷达指向性好、精度高,但不规则的物料表面会使个别测试位置出现粗大误差,形成虚假信号。为了降低不规则物面对测试结果的影响,本文提出了一种双轴激光扫描的物位检测系统。


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https://www.chinaaet.com/resource/share/2000006888


作者信息:

李大威1,李亚宁2,张恩华1,张丽军2,李亚帅2

(1.中北大学 电气与控制工程学院,山西 太原030051;

2.山西戴德测控技术股份有限公司,山西 榆次 030600)


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